Injectable Medication Shortages: Why Hospital Pharmacies Are on the Front Line

Injectable Medication Shortages: Why Hospital Pharmacies Are on the Front Line
Nov, 7 2025

When a patient needs an IV drip, an anesthetic before surgery, or chemotherapy to fight cancer, they expect the right medication to be ready-right now. But in hospitals across the U.S., that’s no longer a guarantee. As of July 2025, there were 226 active drug shortages affecting the healthcare system, and nearly two-thirds of them involve sterile injectables. These aren’t minor inconveniences. They’re life-or-death gaps in care that hospital pharmacies are forced to manage every single day.

Why Injectables Are the First to Go Missing

Not all medications are created equal when it comes to supply chain fragility. Injectable drugs-especially sterile ones-require a level of precision that oral pills simply don’t. They’re made in clean rooms, tested for bacteria, filled in controlled environments, and packaged to avoid contamination. One tiny error in the manufacturing process can shut down an entire production line for months.

About 80% of the active pharmaceutical ingredients (APIs) used in these injectables come from just two countries: China and India. A single tornado in North Carolina, like the one that hit a Pfizer plant in October 2023, can knock out 15 critical medications at once. Or an FDA inspection in India flags quality issues with cisplatin, a key chemotherapy drug, and production halts overnight. These aren’t rare events. They’re becoming the norm.

And when they happen, hospitals feel it hardest. Injectable medications make up 60-65% of all drugs in shortage. Why? Because they’re low-margin products. Most manufacturers operate on profit margins of just 3-5%. There’s little financial incentive to invest in backup equipment, redundant supply chains, or advanced manufacturing tech like continuous production-which only 12% of companies have adopted. When a supplier can’t make money on a drug, they stop making it. And when they do, they often don’t have the capacity to ramp up quickly.

Hospital Pharmacies Are Not Retail Pharmacies

A community pharmacy might run out of a painkiller or antibiotic and swap it for a similar one. It’s inconvenient, but rarely dangerous. Hospitals don’t have that luxury.

In a hospital, you can’t just substitute a different brand of saline solution. The concentration, pH, and sterility matter. A slight variation can cause a patient’s blood pressure to crash or trigger an allergic reaction. That’s why therapeutic interchange-switching to a different drug-isn’t a simple decision. It requires approval from a pharmacy and therapeutics committee, which can take days. In emergencies, there’s no time.

While retail pharmacies deal with shortages affecting 15-20% of their inventory, hospital pharmacies report that 35-40% of their essential drugs are in short supply. And the most critical categories are hit hardest:

  • Anesthetics: 87% shortage rate
  • Chemotherapeutics: 76% shortage rate
  • Cardiovascular injectables: 68% shortage rate
These aren’t optional drugs. They’re the backbone of emergency care, surgery, and cancer treatment. When they’re gone, procedures get postponed. Patients wait longer. Some don’t wait at all.

Surgeons pause in an operating room as an empty IV pole stands tall, with supply chain icons fading into the background.

The Human Cost Behind the Numbers

Behind every shortage statistic is a nurse, a pharmacist, and a patient caught in the middle.

A nurse manager at Massachusetts General Hospital documented that 37 surgical procedures were delayed in just one quarter of 2025 because the anesthetics weren’t available. Patients were rescheduled. Families were anxious. Staff were exhausted.

Hospital pharmacists now spend an average of 11.7 hours a week just trying to find alternatives. That’s over a full workday each week-not treating patients, not reviewing charts, not educating staff. Just chasing drugs.

And it’s not just about logistics. It’s about ethics. Sixty-eight percent of hospital pharmacists say they’ve faced moral dilemmas during shortages. Forty-two percent admit they’ve had to use less effective alternatives because there was nothing else. One pharmacist on Reddit wrote: “Running out of normal saline for three weeks straight forced us to get creative with oral rehydration for post-op patients-never thought I’d see the day.”

Elderly patients, especially those between 65 and 85, are hit hardest. Over 30% of people affected by drug shortages fall into this group. They’re the ones in ICUs, the ones getting chemo, the ones on IV antibiotics after surgery. When their meds disappear, they’re the ones who suffer the most.

What Hospitals Are Doing to Cope

No one is sitting idle. Hospitals have had to build emergency systems from scratch.

Most now have formal shortage management committees. But only 32% of them feel these teams are properly funded or staffed. Many rely on outdated spreadsheets or word-of-mouth alerts from other hospitals. Only 45% have updated, written protocols for handling shortages. The rest wing it.

Some of the most effective tactics include:

  • Consolidating stock of scarce drugs into one central location to reduce waste
  • Pre-approving therapeutic alternatives so substitutions can happen fast
  • Building direct relationships with smaller, regional suppliers
  • Using tiered allocation systems to prioritize the sickest patients
These steps can reduce clinical disruption by 15-20%. But they don’t fix the root problem. They just help hospitals survive another week.

Healthcare workers stand defiantly against a storm of medical symbols, with elderly patients walking forward on IV-line paths.

Why the System Keeps Failing

The government has tried to step in. The FDA’s Drug Supply Chain Security Act requires better tracking. The Consolidated Appropriations Act of 2023 forced manufacturers to report shortages earlier. But a 2025 Government Accountability Office report found these rules only reduced shortage duration by 7%.

The FDA can’t force companies to make more of a drug. It can’t mandate price increases. It can’t require manufacturers to build backup lines. It can only ask. And when a company makes pennies per vial of saline, asking them to spend millions on new equipment doesn’t work.

The Biden administration pledged $1.2 billion in 2024 to boost domestic drug production. That sounds promising-until you realize it will take 3 to 5 years before any of that money translates into more vials on hospital shelves. Meanwhile, the problem grows.

And the biggest issue? Market consolidation. Just three manufacturers control 65% of the market for basic injectables like sodium chloride and potassium chloride. One factory failure. One quality issue. One decision to stop producing a low-margin drug-and the entire country loses access.

What’s Next for Hospital Pharmacies?

The outlook isn’t improving. Experts predict 200-250 active shortages annually through 2027. Climate change is making extreme weather events more common. Geopolitical tensions are disrupting global supply chains. Generic drug prices keep falling. Profit margins keep shrinking.

Hospital pharmacies aren’t going to stop managing shortages. They’ve become experts in crisis response. But they shouldn’t have to be.

Real change needs to come from policy: mandatory minimum inventory buffers, financial incentives for manufacturers to diversify production, and federal support for new manufacturing technologies. Right now, hospitals are patching holes in a sinking ship.

Until then, the next time you hear about a drug shortage, remember: it’s not just a supply chain problem. It’s a patient care problem. And the people holding the line-pharmacists, nurses, doctors-are running out of time, resources, and options.